Precision Metal Fabrication Specialist

Injection Molding of Metal Inserts

Precision Metal Fabrication Specialist

Injection Molding of Metal Inserts

At PenJing, we not only provide traditional metal precision stamping services but also specialize in injecting innovation into metal parts through advanced injection molding services. Our unique approach combines the metal’s durability with the plastic’s versatility to create components that seamlessly blend insulating and conductive functions.

 

The metal workpiece injection molding method is to insert the metal workpiece into the plastic, forming the metal workpiece embedded in the plastic product. In the injection molding process, the metal workpiece is first put into the mold, and then injected into the molten plastic, so that the plastic fully covers the metal workpiece. After cooling and curing, a plastic product embedded in a metal workpiece is formed. This method is suitable for plastic products that require metal strength, such as auto parts, mechanical parts, etc.

Key Features:

1. Precision Integration:

Our injection molding process involves the meticulous incorporation of precision-engineered metal components, including intricately stamped and machined parts, directly into the mold. This ensures a microscopically precise fusion of metal and plastic, meeting the most stringent industry tolerances.

2. Diverse Application:

Explore the diverse applications of our injection-molded components. From high-voltage electrical plugs to intricate terminal connectors and efficient copper-aluminum busbars, our capabilities align with the exacting standards of industries requiring the perfect balance of insulation and conductivity.

Advanced Materials and Specifications:

1. Dual Functionality:

Our injection-molded components are engineered to deliver superior electrical conductivity while maintaining a robust insulating layer. This dual functionality is achieved through the precise selection of materials, including advanced polymers and conductive alloys.

2. Material Expertise:

We leverage a comprehensive understanding of materials science to select polymers with optimal dielectric properties and metals with high conductivity. Our material expertise ensures compliance with industry standards and certifications.

Applications in Details:

1. Plugs and Terminals:

In the realm of electrical components, our injection-molded plugs and terminals set new benchmarks. The meticulous integration of metal components ensures unparalleled conductivity, while the surrounding insulating layer guarantees safety and compliance with international electrical standards.

2. Copper-Aluminum Busbars:

Our injection-molded copper-aluminum busbars redefine energy transfer efficiency. Precise molding techniques result in components that exhibit superior conductivity, making them ideal for high-performance electrical applications.

Stringent Quality Control:

1. Rigorous Testing Protocols:

Each injection-molded product undergoes a battery of rigorous tests, including dimensional checks, electrical conductivity tests, and insulation resistance tests. Our commitment to excellence is evident in our adherence to international testing standards.

2. Compliance and Certifications:

Rest assured that our injection-molded components adhere to industry regulations. We hold certifications demonstrating compliance with ISO9001 and other relevant standards, ensuring product integrity and reliability.

Customization for Precision:

Collaborate with our engineering team to create customized injection-molded solutions tailored to your precise specifications. We specialize in meeting complex design requirements and exceeding performance expectations.

Ready to elevate your products with our injection molding expertise? Contact us today to discuss your project's technical requirements.